Butt Fusion 45° Elbow
Characteristics of Butt Fusion 45° Elbow
- Non-toxic: Manufactured by virgin materials which are non-toxic, tasteless, and never scaling, it effectively improves water quality.
- Corrosion Resistance: High resistance to various types of chemicals, with no electrochemical corrosion.
- No Leakage: HDPE pipes and fittings are welded using butt fusion, socket fusion, or electrofusion methods, making the connection points stronger than the pipe itself.
- Higher Flow Capacity: The smooth inner wall facilitates pipeline transportation, increasing delivery capacity by 30% under the same conditions.
- Convenient for Construction and Installation: HDPE pipes can be installed in various trenchless ways, making construction and installation very convenient.
- Lower Maintenance Costs: HDPE pipe fittings are easy to transport and install, reducing labor intensity and improving work efficiency.
- Longevity: With proper use, the service lifespan of HDPE pipes can be over 50 years.
- Recycled and Environment-friendly: HDPE pipes do not scale, do not breed bacteria, and solve the secondary pollution of drinking water.
Technical Notes
- Raw Material: PE100
- Color Options: Available in black, blue, or other colors as required. OEM customization is available to match specific color requirements.
- Size Range: Available sizes range from 20mm to 630mm. OEM services allow for size customization to meet unique project specifications.
- Connection Methods: Butt fusion and socket fusion.
- Pressure Rating: PN16 (SDR11), PN10 (SDR17.6).
Standards & Certs
- ISO 9001 Compliance: Manufactured in accordance with ISO 9001 standards, ensuring consistent quality and regulatory compliance.
- Product Quality Compliance: Adheres to rigorous quality standards, ensuring reliable and durable performance.
- Safety and Environmental Compliance: Designed and manufactured following strict safety and environmental guidelines, promoting sustainability and safety.
Applications of Butt Fusion 45° Elbow
- Water Supply Systems: Used to change the direction of HDPE pipes in municipal and residential water supply networks.
- Gas Distribution Networks: Essential in altering pipe directions within gas distribution systems, providing a safe and leak-proof connection.
- Sewage and Drainage Systems: Utilized in wastewater treatment plants and drainage systems to direct the flow of sewage and stormwater.
- Irrigation Systems: Employed in agricultural irrigation systems to navigate the layout of HDPE pipes, optimizing water distribution to crops.
- Industrial Piping Systems: Integral in chemical, pharmaceutical, and food processing industries to connect HDPE pipes at various angles.
- Mining Operations: Used in mining applications to convey slurry and tailings, adapting to the complex layout of pipelines within mining sites.
- Marine and Dredging Projects: Applied in marine environments for dredging operations, ensuring durable and flexible connections in underwater piping systems.
- HVAC Systems: Incorporated in heating, ventilation, and air conditioning systems to facilitate the efficient routing of HDPE pipes.
Specifications for Butt Fusion 45° Elbow
| Size | Dimensions (mm) |
|---|---|
| DN75 | 75 |
| DN90 | 87 |
| DN110 | 88 |
| DN160 | 80 |
| DN200 | 90 |
| DN250 | 110 |
| DN315 | 120 |
| DN355 | 105 |
| DN400 | 120 |
The HDPE Butt Fusion 45-degree Elbow is an essential fitting in polyethylene piping systems, allowing for smooth directional changes while maintaining the integrity and strength of the pipeline. This guide delves into everything you need to know about this fitting, from its key applications and benefits to detailed welding tips and best practices. Whether you’re new to HDPE fittings or looking to refine your welding techniques, this article provides comprehensive insights to ensure a successful and durable installation.
The Question
Common FAQ
Explore comprehensive insights about Butt Fusion 45° Elbow. Please don’t hesitate to reach out to us if you have any inquiries.
Q: What is a Butt Fusion 45° Elbow?
A: A Butt Fusion 45° Elbow is a pipe fitting used to connect two sections of high-density polyethylene (HDPE) pipe at a 45-degree angle, providing a smooth transition in directional flow.
Q: What sizes are available for Butt Fusion 45° Elbows?
A: Butt Fusion 45° Elbows are available in various sizes, typically ranging from 20mm to 630mm in diameter, to accommodate different pipe sizes.
Q: What is the pressure rating for Butt Fusion 45° Elbows?
A: The pressure rating for Butt Fusion 45° Elbows typically aligns with the pipe system they are used in, often ranging from PN10 to PN16, depending on the material and application.
Q: What are the key applications of Butt Fusion 45° Elbows?
A: Butt Fusion 45° Elbows are commonly used in water supply, gas distribution, sewage systems, and industrial pipelines, where a change in flow direction is required.
Q: How do I ensure a proper installation of a Butt Fusion 45° Elbow?
A: Proper installation involves ensuring clean, aligned pipe ends, correct heating and cooling times, and using a butt fusion machine that meets industry standards.
Q: What are the benefits of using a Butt Fusion 45° Elbow over other types of fittings?
A: Butt Fusion 45° Elbows provide a seamless, leak-proof connection with high tensile strength and durability, making them ideal for long-term, high-pressure applications.