Electrofusion Equal Tee
Characteristics Butt Fusion End Cap
Non-toxic: Manufactured by virgin materials which are non-toxic, tasteless, and never scaling, effectively improving water quality.
Corrosion resistance: High resistance to various types of chemicals and no electrochemical corrosion.
No Leakage: HDPE pipes and fittings are welded using butt fusion, socket fusion, and electrofusion. The strength of the joint points is higher than that of the pipe itself.
Higher flow capacity: Smooth inner walls make pipeline transportation easier, increasing delivery capacity by 30% under the same conditions.
Convenient for construction and installation: HDPE pipes can be installed in various trenchless ways, making construction and installation very convenient.
Lower maintenance costs: HDPE pipe fittings are easy to transport and install, reducing labor intensity and improving work efficiency.
Longevity: HDPE pipes can have a service lifespan of up to 50 years under reasonable conditions.
Recycled and environment-friendly: No scaling, no breeding of bacteria, solving the secondary pollution of drinking water.
Technical Notes
- Raw material: PE100
- Color: Black, blue, or other colors as required (OEM customization available)
- Size: Available range from 20mm to 630mm (OEM customization available)
- Connecting way: Butt fusion and socket fusion
- Pressure Rating: PN16 (SDR11), PN10 (SDR17.6)
Standards & Certs
- ISO-9001
- Complies with industrial standard PN16 (SDR11) and PN10 (SDR17.6) pressure ratings.
- It meets certification requirements for quality assurance and performance standards.
Applications of Butt Fusion End Cap
- Municipal Infrastructure: Used in water supply and sewage systems to ensure the sealing of the pipeline ends.
- Industrial Applications: Suitable for sealing the ends of various industrial pipelines, preventing chemical leakage.
- Agricultural Irrigation: Used in irrigation systems to seal pipeline ends, preventing water loss.
- Mining: Applied in mining pipeline systems to seal the ends, ensuring that slurry and other materials do not leak.
- Oil and Gas Industry: Used in oil and gas pipeline systems to seal the ends, ensuring the integrity of the pipeline system.
- Construction Projects: Used to seal the ends of temporary water supply and drainage systems.
- Fire-fighting Systems: Used to seal the ends of fire-fighting system pipelines, ensuring the system is sealed.
Specifications for Butt Fusion End Cap
| Size | H1 Dimensions (mm) | H2 Dimensions (mm) |
|---|---|---|
| DN63 | 70 | 58 |
| DN75 | 80 | 65 |
| DN90 | 90 | 73 |
| DN110 | 97 | 80 |
| DN160 | 110 | 85 |
| DN200 | 130 | 100 |
| DN250 | 140 | 100 |
| DN315 | 160 | 112 |
| DN400 | 170 | 125 |
In the realm of pipeline systems, ensuring robust connections is essential for maintaining efficiency and reliability. HDPE Butt Fusion End Caps are pivotal in achieving these goals, providing a durable seal at the end of high-density polyethylene pipes. This comprehensive guide delves into the intricacies of HDPE Butt Fusion End Caps, exploring their role in various industries, their advantages, installation procedures, and specific applications.
The Question
Common FAQ
Discover detailed information on Butt Fusion End Cap. Feel free to contact us with any questions.
Q: What is an HDPE Butt Fusion End Cap?
A: An HDPE Butt Fusion End Cap is a pipe fitting used to seal the end of a high-density polyethylene (HDPE) pipe. It is attached using a butt fusion process, which involves heating the end cap and pipe, then pressing them together to create a strong, leak-proof joint.
Q: What sizes are available for HDPE Butt Fusion End Caps?
A: HDPE Butt Fusion End Caps are available in a wide range of sizes to fit various pipe diameters, typically ranging from 20mm to 1200mm. Custom sizes can also be manufactured to meet specific project requirements.
Q: How does the butt fusion process work for installing end caps?
A: The butt fusion process involves heating both the HDPE end cap and the pipe end to a specified temperature. Once the materials are adequately heated, they are pressed together under controlled pressure, forming a seamless and durable bond as they cool.
Q: What are the advantages of using HDPE Butt Fusion End Caps?
A: HDPE Butt Fusion End Caps offer several advantages, including a secure and leak-proof seal, high resistance to corrosion and chemicals, and durability under various environmental conditions. They are also easy to install, making them ideal for a wide range of applications.
Q: Can HDPE Butt Fusion End Caps be used in both above-ground and underground installations?
A: Yes, HDPE Butt Fusion End Caps are versatile and can be used in both above-ground and underground installations. They are designed to withstand harsh conditions, including exposure to sunlight, chemicals, and extreme temperatures.
Q: How long does it take to install an HDPE Butt Fusion End Cap?
A: The installation time for an HDPE Butt Fusion End Cap depends on the pipe size and environmental conditions. However, the butt fusion process is relatively quick, often taking just a few minutes per joint, making it an efficient option for sealing pipe ends in various projects.