Butt Fusion Flange
Characteristics of Butt Fusion Flange
- Non-toxic: Made from non-toxic, tasteless materials that do not scale, effectively improving water quality.
- Corrosion Resistance: Highly resistant to various types of chemicals, with no electrochemical corrosion.
- No Leakage: The joints are stronger than the pipe itself due to butt fusion, socket fusion, and electrofusion welding methods.
- Higher Flow Capacity: Smooth inner walls increase the delivery capacity by 30% under the same conditions.
- Convenient for Construction and Installation: Can be installed in various trenchless ways, making it easier for construction and installation.
- Lower Maintenance Costs: Not only convenient for transport and installation but also reduces labor intensity and improves work efficiency.
- Longevity: Designed for a service lifespan of 50 years under reasonable conditions.
- Recycled and Environment-Friendly: No scaling, no bacteria growth, solving secondary pollution issues in drinking water.
Technical Notes
- Raw Material: PE100
- Color: Black, Blue, or OEM-customized
- Size: 20mm to 630mm, OEM customization available
- Connection Method: Butt Fusion and Socket Fusion
- Pressure Rating: PN16 (SDR11), PN10 (SDR17.6)
Standards & Certs
- ISO-9001 Certified: The fittings meet rigorous quality assurance standards, ensuring reliability and consistent performance.
- Pressure Ratings: Complies with industrial standards PN16 (SDR11) and PN10 (SDR17.6), suitable for various applications.
- Standard Compliance: Meets certification requirements for both quality assurance and performance standards.
Applications of Butt Fusion Flange
Water Supply Systems: Ideal for connecting pipes in municipal water supply systems, ensuring leak-proof joints and high durability.
Gas Distribution Networks: Used in the safe transportation of natural gas and other gaseous substances, providing secure and reliable connections.
Industrial Fluid Transportation: Suitable for conveying various industrial fluids, including chemicals, where high resistance to corrosion and leakage is essential.
Mining and Slurry Pipelines: Applied in the transportation of slurries and other abrasive materials in mining operations, where the robust and wear-resistant properties are critical.
Agricultural Irrigation: Utilized in large-scale irrigation systems to deliver water efficiently across vast areas, ensuring a long service life and minimal maintenance.
Sewage and Drainage Systems: Employed in sewage treatment plants and drainage systems for the effective removal of wastewater, with a focus on preventing leaks and contamination.
Butt Fusion Flange Specification Overview
| Specification | Details |
|---|---|
| Material | PE100 |
| Available Sizes | 20mm to 630mm (custom sizes available) |
| Pressure Ratings | PN16 (SDR11), PN10 (SDR17.6) |
| Color Options | Black, Blue, or OEM-customized |
| Connection Method | Butt Fusion, Socket Fusion |
| Compliance | ISO-9001 Certified, complies with PN16 and PN10 standards |
| Temperature Range | -40°C to 60°C |
| Applications | Water Supply, Gas Distribution, Industrial Fluids, etc. |
| Features | Non-toxic, Corrosion-resistant, Leak-proof, Flexible |
| Service Life | 50 years under rated conditions |
In the field of pipeline systems, butt fusion flange fittings for HDPE pipes play a vital role in ensuring robust and reliable connections. These fittings are essential for creating seamless joints that maintain the integrity and efficiency of the entire system. This article will explore the significance of butt fusion flange fittings, highlighting their benefits, the process of installation, and their wide-ranging applications across different industries.
The Question
Common FAQ
Discover detailed information on Butt Fusion Flange. Feel free to contact us with any questions.
Q: What is a butt fusion flange fitting?
A: A butt fusion flange fitting is a type of connection used in HDPE piping systems. It involves welding the flange to the end of a pipe, allowing for a secure and leak-proof connection that can easily be bolted to another flange or piece of equipment.
Q: What are the key advantages of using butt fusion flanges in HDPE piping systems?
A: Butt fusion flanges offer several benefits, including a strong, reliable joint that is resistant to leaks, easy installation without the need for additional fittings, and the ability to connect different types of equipment or pipes while maintaining the system’s integrity.
Q: How do I ensure a proper butt fusion flange installation?
A: Proper installation requires the use of compatible equipment to heat and fuse the HDPE material. It’s crucial to follow precise heating, alignment, and cooling procedures to achieve a strong, uniform bond between the flange and the pipe.
Q: Are butt fusion flanges suitable for high-pressure applications?
A: Yes, butt fusion flanges are highly suitable for high-pressure applications as they create a joint that is as strong as the pipe itself, ensuring that the connection can withstand the same pressures as the rest of the system.
Q: Can butt fusion flanges be used in both above-ground and underground piping systems?
A: Absolutely. Butt fusion flanges are versatile and can be used in both above-ground and underground piping systems, offering excellent durability and resistance to environmental factors such as corrosion and soil movement.
Q: What should I consider when choosing a butt fusion flange fitting for my project?
A: When selecting a butt fusion flange fitting, consider the size and pressure rating of your piping system, the compatibility of the HDPE material with your specific application, and the environmental conditions the system will face. It’s also important to ensure that the flange meets industry standards for safety and performance.